Expert Profile View

Mr. Sajal Prakash

Present Designation:

Chief Executive Officer-Aircraft & Engine Accessories Complex, Hindustan Aeronautics Limited

Areas of Interest:

  • Leadership and Organisational Development in Engineering Sectors
  • Aviation Compliance and Certification
  • Technology Transfer and Intellectual Property Management
  • Strategic Planning and Project Management
  • Production and Manufacturing Optimisation
  • Environmental Sustainability in Aerospace Production
  • Supply Chain Development and Vendor Management in Aerospace Industry
  • Aviation and Defence Policy Making

Specialisation:

A. Aircraft Production Engineering

B. Industrial R&D and Project Engineering Management 

C. Strategic Planning and Implementation

D. Organisation and Leadership Development

E. Aerospace Supply Chain Management

Major Professional Contributions:

  • Led HAL in development of Hindustan-228, first indigenous transport aircraft certified by DGCA India.
  • Successful export of initial two Hindustan 228 aircraft to Guyana marking maiden export of civil certified transport aircraft from India.
  • Development of advanced manufacturing capabilities with implementation of new technologies like integral wing machining, advanced composites, alternative eco-friendly processes to substitute use of hazardous chemicals, etc.
  • Initiated development of Dornier 228 aircraft variants for roles like medical evacuation and maritime surveillance.
  • Increased production rate through process re-engineering, raising annual output for Advanced Light Helicopter (ALH) production from 16 to 24 units and for Dornier 228 from 6 to 15 units  respectively.
  • Spearheaded indigenous development of over 500 LRUs, critical to aircraft systems for LCA, ALH, LCH, LUH, and Hindustan-228.
  • Achieved dual certification (civil and military) for systems including Air Data Computer, Flight Data Recorder, Cockpit Voice Recorder, and more.
  • Pursuing indigenous substitutes for high-value LRUs on Hindustan-228, with over 25% developed and certified.
  • Led concurrent engineering with ISRO, DRDO, and others, resulting in critical systems such as GPS/GLONASS/GAGAN Navigation Systems (G3INS).
  • Strengthened interfaces among academia, HAL, DRDO, CSIR, ISRO, and defence customers to support self-sufficiency in critical technologies.
  • Supported MSMEs to become innovation partners through technology transfer and training.
  • Transformed HAL divisions from LRU designers to system integrators for projects like the Indian Multi-role Helicopter and LCA variants.
  • Secured 135+ patents with 65+ more in progress, fostering HAL’s intellectual property assets.
  • Implemented eco-friendly processes, achieving 25% of energy needs through solar power, AI-driven predictive maintenance, and a paperless production system.

Consultancy Areas:

  • Technology Transfer and Intellectual Property Management
  • Leadership and Organisational Development in Engineering Sectors
  • Aviation Compliance and Certification
  • Strategic Planning and Project Management
  • Production and Manufacturing Optimisation
  • Environmental Sustainability in Aerospace Production
  • Supply Chain Development and Vendor Management in Aerospace Industry

Sector Associated With:

  • Aerospace and Defense Manufacturing
  • Aviation System and Technologies R&D
  • Strategic Defense Production and Development
  • Indigenous Aerospace Manufacturing

Sectors Interested to Offer Service:

  • Aircraft Manufacturing Operations
  • Supply Chain and Industrial Development
  • Leadership Development in Aerospace and Engineering
  • Aviation and Defence Policy Making

Professional Experience

  • Oversaw key projects on indigenous trainer aircraft HPT-32 and licensed production of HS748 and Dornier 228, establishing robust maintenance and overhaul facilities.
  • Directed successful production and certification of Hindustan 228 aircraft, upgraded civil variant of Dornier 228, thereby achieving the first DGCA certification for an indigenous civilian transport aircraft.
  • Increased production capacity and efficiency in HAL Helicopter division through process improvements and customer-focused service for ALH-Dhruv and LCH-Prachand.
  • Developed HAL’s business strategies, facilitating expansion into regional civil aviation and supporting diversification goals.
  • Transformed HAL’s subsidiary- Naini Aerospace Ltd into aircraft cable loom manufacturing facility.
  • Spearheaded partnerships with DRDO, ISRO, and private-sector SMEs to support strategic national aerospace projects.
  • Led development and production of advanced systems for Light Combat Aircraft (LCA), Advanced Light Helicopter (ALH), and Light Utility Helicopter (LUH), driving indigenous technology initiatives for HAL.
  • Promoted aerospace capabilities in the UP Defence Corridor, enhancing HAL’s role in regional defense infrastructure.

Keywords

  • Aerospace Visionary
  • Innovation Catalyst in Aerospace & Defence Segment
  • Pioneer of Indigenous Aerospace Solutions
  • Sustainable Aviation Manufacturing Champion
  • Strategic Architect for Aerospace Self-Reliance

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Education

Bachelor of Technology (B. Tech), Mechanical Engineering, Harcourt Butler Technological Institute (HBTI), Kanpur, 1986

Master of Technology (M. Tech), Aircraft Production Engineering, Indian Institute of Technology (IIT) Madras, 1990

Diploma in Management (DIM), General Management, Indira Gandhi National Open University (IGNOU), New Delhi, 1994

Leadership Development Program, Aerospace Leadership Development, IIM Ahmedabad & IAS (Institut Aeronautique et Spatial), Toulouse, France, 2014

Public Sector Program, Public Sector Leadership Development, Boston Consulting Group (BCG) Leadership Institute, 2022

Awards and Recognitions

1. ‘Award of Excellence’ for “First Type Certificate for Fixed Wing platform by DGCA for Hindustan-228 aircraft” during Aero MRO India in 2023.

2. ‘Excellence’ award during All India Creativity Summit- 2022 & 2023 by Indian National Suggestion Scheme Association (INSSAN).

3. ‘SODET (Society of Defence Technologists) Gold’ award in Technology Innovation for Indigenous D&D of Airborne Pilot Control Unit in 2023.

4. ‘Aviation Innovation Award’ for Hindustan 228 during Wings India 2022 — Event organised by Ministry of Civil Aviation.

5. “Dr. V. M. Ghatage” Award and ‘SKOCH-Order of Merit” award for Development of “Avionics Part Task Trainer (APTT)” for DO-228 Transport aircraft in 2022.

INAE Section Affiliated

VII: Aerospace Engineering

Year of Election to Fellowship

2024

Year of Birth

1964

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